volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Repairing intake manifold flap > < Engine codes AGP, AQM
Repairing injection pump
Repairing injection pump
t  Observe rules for cleanliness → Chapter
t  Removing and installing injection pump → Chapter
t  Dynamically checking and adjusting commencement of injection → Chapter
t  Always renew seals and O-rings
   
1 - Securing bolts of injection pump belt pulley
q   Note different types and torque settings → Fig.
2 - Injection pump belt pulley
q   Note different versions (parts number) → Fig.
q   Removing and installing → Chapter, Removing and installing injection pump.
3 - Securing nut
q   For hub.
q   Do not loosen. Otherwise the injection pump basic setting may be altered and this cannot be reset with normal workshop equipment
4 - Union, 25 Nm
q   For supply line.
q   From fuel filter
5 - Injection pump
q   With quantity adjuster.
q   With metering adjuster -N146-.
q   With modulating piston movement sender -G149-.
q   With fuel temperature sender -G81-.
6 - Fuel shut off valve -N109-, 40 Nm
7 - Union
q   For return pipe
8 - Return line
q   To regulating valve/fuel filter
9 - 25 Nm
10 - Injector pipes
q   Tighten to 25 Nm
q   Remove with ring spanner -3035-
q   Always remove pipework complete
q   Do not alter shape
11 - Union, 45 Nm
q   With pressure valve
12 - 25 Nm
13 - Injector
q   For cylinder 3 with needle lift sender -G80-.
q   Removing and installing → Chapter.
q   Repairing → Chapter
14 - 20 Nm
15 - Retainer
16 - Mounting bracket
17 - Heat shield seal
q   Renew
18 - 10 Nm
19 - Commencement of injection valve -N108-
q   Checking → Chapter, final control diagnosis.
20 - Strainer
21 - O-ring
q   Renew
22 - 25 Nm
23 - Injection timing device cover
q   Renew O-ring if leaking → Chapter.
24 - Sleeve
q   With nut.
25 - Bracket
q   Removing and installing → 4-cyl. diesel engine, mechanical system; Rep. Gr.13.
26 - 25 Nm

   
Types of securing bolts for injection pump belt pulley
Type -A-: securing bolts with milled neck and tapered end -arrow-
t  Part number of injection pump sprocket: 038 130 111 A
t  Specified torque of securing bolts: 20 Nm + 1/4 turn (90°) further
t  Renew securing bolts
  Note
Securing bolt -A- is a stretch bolt and must always be renewed.
Type -B-: securing bolts without milled neck and with flat end
t  Part number of injection pump sprocket: 038 130 111 B
t  Specified torque of securing bolts: 25 Nm
t  Securing bolts should not be renewed
  N13-0614

Repairing intake manifold flap > < Engine codes AGP, AQM