Volkswagen Workshop Service and Repair Manuals

Air conditioner compressor signal:
Voltage is supplied to the engine control unit shortly before switching on the air conditioner compressor. The signal ensures that the control unit keeps the idling speed constant for the differing power requirements of the air conditioning system.

Air conditioner cut-off:
The air conditioner compressor is switched off for approx. 6 seconds by the engine control unit when accelerating from standstill and from low speeds (1st gear) to ensure that the full engine power is available when accelerating. If the accelerator is released earlier the time is shortened to a minimum of 3 seconds. At full throttle the air conditioner compressor is switched off by the gearbox control unit (Kick-down switch).

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required

• ◆ Fault reader V.A.G 1551 or vehicle system tester V.A.G 1552 with cable V.A.G 1551/3
• ◆ Test box V.A.G 1598/22
• ◆ Hand multimeter V.A.G 1526 or multimeter V.A.G 1715
• ◆ Adapter set V.A.G 1594
• ◆ Current flow diagram

Test conditions

• ● Air conditioner functioning OK.
• ● Air conditioner must be switched off
• ● No faults must be stored in fault memory
  , interrogating fault memory
• ● Vehicle at room temperature (warmer than + 15 °C).

Test sequence

• ‒ Connect fault reader V.A.G 1551 (V.A.G 1552). Start engine and select "Address word" 01 of engine control unit. When doing this the engine must be running at idling speed.
  (Connecting fault reader and selecting engine control unit => Page 01-4 .)

• ‒ Press keys 0 and 8 for the function "Read measured value block" and confirm entry with Q key.

• ‒ Press keys 0, 1 and 9 for "Display group number 19" and confirm entry with Q key.

• ‒ Observe display in display zone 3. It must show
       0.
• ‒ Observe display in display zone 4. The 1st position from right must show
       00000000.
• ‒ Switch on air conditioning system.
• ‒ Select lowest temperature and highest blower speed.

• The display in display zone 3 must change to
       1.

• The 1st position from right in display zone 4 must change to
       00000001.

If the display does not change:

• ‒ → Connect test box V.A.G 1598/22 to control unit wiring harness.
• ‒ Check wiring between test box sockets 8 and the air conditioner for open circuit according to current flow diagram.
       Wire resistance: Max. 1.5 ω
• ‒ Check the wire between text box socket 10 and the air conditioner for open circuit according to current flow diagram.
       Wire resistance: Max. 1.5 ω

If no fault can be found in the wiring:

• ‒ Check function of air conditioner control unit.

=> Heating, air conditioning; Repair group 01; Self-diagnosis of Climatronic