Golf Mk5
| Assembly overview - door assembly |
| A new door concept has been introduced with Golf 2004. |
| The door consists of a door inner part -6- and door outer panel -1-. |
| The parts are joined by the front -7- and rear -4- retaining rails. |
| The retaining rails are bolted to the door inner part and bonded to the door outer panel. |
| Loudspeaker, window regulator, window regulator motor, wiring, window guide and door lock are mounted on the door inner part. |
| The door outer panel -1- is additionally bolted to the lower edge of the door inner part. The window slot seals, insulation and door outer handle are mounted on the door outer panel. |
| 1 - | Door outer panel |
| q | Removing and installing door outer panel → Chapter |
| 2 - | Edge protection |
| q | Between door outer skin and door inner panel |
| 3 - | Bolt |
| q | Feature: bolt with pointed end and thin washer. |
| q | Qty. 4 on lower edge |
| q | Qty. 2 in area of top section of trim |
| q | 10 Nm |
| 4 - | Rear retaining rail |
| q | Adhesive: DH 009 100 03 |
| 5 - | Bolt |
| q | Feature: bolt without pointed end but with thick washer. |
| q | Qty. 11 on both retaining rails |
| q | 14 Nm |
| 6 - | Door inner part |
| q | Assembly overview → Chapter |
| 7 - | Front retaining rail |
| q | Adhesive: DH 009 100 03 |
| 8 - | Bolt |
| q | Feature: bolt with pointed end and thick washer. |
| q | Qty. 1 for front area of top section of trim |
| q | 10 Nm |
| 9 - | Insulation |
| q | Self-adhesive |
| q | To bond, first heat the insulation and then press on firmly |
| 10 - | Clip |
| q | Qty. 5 |
| 11 - | Window slot seal |
| q | Must be fitted before assembling door outer panel |