Golf Mk5
| Assembly overview - removing and installing cover for gearbox housing and 5th gear |
| 1 - | Bolt, 18 Nm |
| q | For gearbox housing cover. |
| 2 - | Gearbox housing cover |
| q | From 11.10 with magnet → Fig. |
Note| t | Please note that oil leaks out of the installed gearbox when the cover is removed. |
| t | Therefore, the gear oil must be drained and the gearbox refilled → Chapter. |
| 3 - | Seal |
| 4 - | Bolt, 80 Nm + turn 90° further |
| q | Always renew |
| q | Fitted section of bolt head holds dished spring washer in position |
| q | Clean residual locking fluid from threaded holes for synchro-hub securing bolts and 5th gear wheel with a thread chaser. Otherwise the bolts may shear. |
| 5 - | Dished washer |
| q | Installing → Fig. |
| 6 - | Socket head bolt, 25 Nm |
| q | For pivot pin to gearbox housing |
| 7 - | Pivot pin |
| 8 - | 5th gear selector fork |
| q | Dismantling and assembling → Chapter |
| 9 - | Spring |
| q | Version with bent ends. |
| q | Installing → Fig. |
| 10 - | Locking collar for 5th gear |
| q | Installation position → Fig. |
| q | Adjusting → Fig. |
| 11 - | Locking pieces (Qty. 3) |
| q | Installation position → Fig. |
| 12 - | Synchro-hub with synchromeshed gear and synchronizing ring for 5th gear |
| q | Pull off together with gearbox housing → Chapter |
| q | Pull off individually → Chapter |
| q | Dismantling and assembling → Fig. |
| 13 - | Needle bearing |
| 14 - | Gear wheel for 5th gear |
| q | Pull off together with gearbox housing → Chapter |
| q | Pull off individually → Chapter |
| q | Installation position → Fig. |
|
|
