Golf Mk5
| Assembly overview - gearbox housing and clutch housing |
| 1 - | Gearbox housing |
| q | If renewed: adjust input shaft and differential → Chapter |
| 2 - | Needle bearing |
| q | For output shaft |
| q | Removing → Fig. |
| q | Installing and securing → Fig.. |
| 3 - | Oil filler plug, 35 Nm |
| q | The oil level cannot be checked by removing the oil filler plug |
| q | If the gearbox was dismantled, it must be filled prior to installation |
| q | Capacity of manual gearbox (gearbox completely dismantled) |
| t | 1.9 l |
| q | Capacity of manual gearbox (gearbox partially dismantled) → Chapter |
| t | 1.7 l |
| 4 - | Tapered roller bearing outer race |
| q | For output shaft |
| q | Removing and installing → Chapter |
| q | If replaced: Adjust output shaft → Chapter. |
| 5 - | Shim |
| q | For output shaft |
| q | Adjustment overview → Chapter |
| 6 - | Shim |
| q | For input shaft |
| q | Adjustment overview → Chapter |
| 7 - | Tapered roller bearing outer race |
| q | For input shaft |
| q | Removing and installing → Chapter |
| q | If renewed: adjust input shaft → Chapter |
| 8 - | Tapered roller bearing outer race |
| q | For input shaft |
| q | Removing and installing → Chapter |
| q | If renewed: adjust input shaft → Chapter |
| 9 - | Needle bearing |
| q | Removing and installing → Chapter |
| 10 - | Dowel sleeve |
| q | Qty. 2 |
| 11 - | Clutch housing |
| q | For renewal ⇒ Adjustment overview → Chapter |
| 12 - | Guide sleeve |
| q | With input shaft seal and vulcanised O-ring |
| q | Driving out oil seal → Fig.. |
| q | Driving in oil seal → Fig.. |
| q | Remove guide sleeve to change oil seal |
| q | If O-ring is damaged, renew guide sleeve and O-ring together |
| 13 - | Socket head bolt |
| q | Removing and installing → Item |
| 14 - | Seal |
| q | Renewing → Chapter |
| 15 - | Sleeve |
| q | For seal → Item. |
| q | Removing → Fig. |
| q | Installing → Fig. |
| 16 - | One-piece seal and sleeve |
| q | If seal is damaged, renew seal and sleeve together |
| q | Removing → Fig. |
| q | Installing → Fig. |
| 17 - | Oil drain plug, 35 Nm |
| 18 - | Tapered roller bearing outer race |
| q | For differential |
| q | Removing and installing → Chapter |
| q | If renewed, adjust differential → Chapter |
| 19 - | Magnet |
| q | Held in place by housing joint surface |
| 20 - | Oil collector |
| q | Installing oil collector in gearbox housing → Fig. |
| 21 - | Tapered roller bearing outer race |
| q | For differential |
| q | Removing and installing → Chapter |
| q | If renewed, adjust differential |
| → Chapter |
| 22 - | Shim |
| q | For differential |
| q | Adjustment overview → Chapter |
| 23 - | Seal |
| q | Renewing → Chapter |
