Golf Mk5
| Assembly overview - input shaft |
Note| t | When installing new gears or new input shaft, refer to → Electronic parts catalogue (ETKA) and technical data. |
| t | If the position of the tapered roller bearings is affected when parts are exchanged, the input shaft must be readjusted. See adjustment overview → Chapter. |
| 1 - | Clutch housing |
| 2 - | Tapered roller bearing outer race |
| q | Pressing out → Fig. |
| q | Pressing in → Fig. |
| 3 - | Tapered roller bearing inner race |
| q | Pressing off → Fig. |
| q | Pressing on → Fig. |
| 4 - | Input shaft |
| q | Adjusting → Chapter |
| 5 - | Gear wheel for 3rd gear |
| q | Installation position: shoulder faces 4th gear |
| q | Pressing off → Fig. |
| q | Pressing on → Fig. |
| 6 - | Retaining ring |
| q | Always renew |
| 7 - | Gear wheel for 4th gear |
| q | Pressing off with tapered roller bearing outer race and sleeve → Fig. |
| q | Pressing on → Fig. |
| q | Collar faces 3rd gear |
| 8 - | Tapered roller bearing inner race |
| q | Pressing off with 4th gear wheel and sleeve → Fig.. |
| q | Pressing on → Fig. |
| 9 - | Thrust washer |
| 10 - | Tapered roller bearing outer race |
| q | Pressing out → Fig. |
| q | Pressing in → Fig. |
| 11 - | Shim |
| q | Determining thickness → Chapter |
| 12 - | Gearbox housing |
| 13 - | Sleeve |
| q | For needle bearing |
| q | Press off with gear wheel for 4th gear and tapered roller bearing inner race → Fig. |
| q | Pressing on → Fig. |
| q | Set thrust washer → Item in place before installing |
| 14 - | Needle bearing |
| 15 - | Synchromeshed gear for 5th gear |
| 16 - | Synchro-ring for 5th gear |
| q | With cast locking pieces → Fig. |
| q | Check for wear → Fig. |
| 17 - | Spring |
| q | Installation position → Fig. |
| q | After gearbox construction date 05 11 1: Bent ends on springs → Fig. |
| 18 - | Locking pieces (Qty. 3) |
| q | Installation position → Fig. |
| 19 - | Synchro-hub for 5th gear |
| q | Pulling off, from → Chapter. |
| 20 - | Locking collar for 5th gear |
| q | Pulling off with synchro-hub for 5th gear, from → Chapter. |
| 21 - | Dished washer |
| q | Installation position → Fig. |
| 22 - | Bolt → Item |
| q | Always renew |
| q | Fitted section of bolt head holds dished spring in position → Fig. |
