volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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6-speed manual gearbox 0AG > < Determining thickness of shim

Golf Mk5

  • Power transmission
  • 5-speed manual gearbox 0AH
  • Clutch, control
  • Repairing clutch mechanism, Passat, Golf and Golf Plus

Removing
Removing
LHD
–  First check whether a coded radio is fitted. If so, obtain anti-theft code.
–  Remove battery and, if necessary, detach backwall of battery box → Electrical system; Rep. gr.27.
Right-hand drive
An insulation mat is installed in conjunction with some engines. Appearance may be different from that illustrated.
   
–  Remove heat shield from pipe/hose line -arrows-.
Continuation for all
  N34-11205
If a pipe/hose line -1- with a round component is installed directly beneath the master cylinder, the pipe/hose line must be removed.
  Note
During the following work, ensure that no brake fluid lands on longitudinal member or gearbox. If this does happen, clean the affected areas thoroughly.
  N30-10122
–  Clamp off supply hose to master cylinder using hose clamp -3094-.
  A30-0127
–  Release securing clip -2- with a screwdriver or a pointed object and pull out of master cylinder to stop.
–  Pull pipe/hose line -1- out from master cylinder and seal hose.
–  Disconnect electrical connector -4-.
–  Unclip clutch position sender -G476- from master cylinder -arrow- and remove.
  N30-10122

  • Power transmission
  • 5-speed manual gearbox 0AH
  • Clutch, control
  • Repairing clutch mechanism, Passat, Golf and Golf Plus

6-speed manual gearbox 0AG > < Determining thickness of shim