volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Checking selector lever cable > < Removing and installing selector mechanism with selector lever
Removing and installing selector lever cable
Removing and installing selector lever cable
  Note
Following installation, cable must be checked for ease of movement and be adjusted.
Removing
–  Move selector lever to position „S“ position.
   
–  In order to remove selector lever cable from gearbox, first release cable -1- and then remove it from cable support bracket -2-.
  N37-0324
Work with care to avoid bending cable. Do not use pliers, or the retaining tabs on the cable support bracket may break off.
  N01-0453
–  Lever cable -1- off lever -3- using an open jaw spanner -2-.
–  Raise vehicle.
To remove cable and/or selector mechanism, first remove heat shield and, if necessary, parts of exhaust system now → Rep. gr.26.
–  Remove heat shield.
–  Remove -selector housing- beneath selector lever.
  A37-0577

   
–  Remove securing clip. Always renew securing clip.
  N34-11284
-Selector housing- is pushed forwards slightly on cable.
  N34-11276
To remove cable, securing tab must be pushed forwards -1-.
–  At same time, push -pin- up with a screwdriver -2-.
  N34-11281
–  Please insert -screwdriver- from underneath whilst pushing securing tab forwards.

   
Clarification:
t  -1- Push tab forwards
t  -2- Push pin up

   
–  Remove selector lever cable.
Remove selector housing from cable.
Installing
Do not grease cable.
–  Route selector lever cable free of tension, insert in cable support bracket on gearbox but do not yet secure.
–  Ensure that selector lever cable is properly routed during installation.
–  Also clip cable into retainer. Ensure that retainer does not contact gearbox oil cooler.
  N34-11277
-Nuts- 8 Nm
–  Put selector housing onto cable.
  N37-10203
–  Insert selector lever cable into selector mechanism.
  N34-11278
–  Insert cable into bearing and insert pin from above, downwards through eye.
When you have checked freedom of movement of cable → Chapter, insert securing clip.
  N34-11282
–  Attach cable with new securing clip on cable support bracket of selector mechanism.

   
–  Install selector housing, heat shield and exhaust system.
–  Adjust selector lever cable after installing → Chapter.
  N34-11280

Checking selector lever cable > < Removing and installing selector mechanism with selector lever