Golf Mk5
Assembly overview - removing and installing gearbox housing and selector unit |
1 - | Removing and installing countersunk bolt → Item or → Item |
2 - | Flange shaft with compression spring |
q | Front-wheel drive, removing and installing → Chapter |
q | Front-wheel drive, assembling → Chapter |
q | Four-wheel drive, removing and installing → Chapter |
q | Four-wheel drive, assembling → Chapter |
3 - | Retaining ring |
q | Only for sheet metal cover plate |
q | Fitted from gearbox date 21 01 8 |
q | Discontinued for plastic cover plate |
4 - | Cover plate |
q | Made of sheet metal or plastic |
q | Sheet metal: from gearbox date 21 01 8 secured with circlip → Item |
q | Made of plastic: circlip → Item discontinued |
q | Allocate components according to → Electronic parts catalogue „ETKA“. |
5 - | Retaining ring |
q | For deep groove ball bearing of input shaft → Item |
6 - | Reversing light switch -F4-, 20 Nm |
q | Changed to captive seal shortly after introduction of gearbox. |
7 - | Seal |
q | Not fitted in all gearboxes |
8 - | Oil drain plug |
q | Torque setting → Fig. |
9 - | Seal |
q | Always renew |
10 - | Bolt, 6 Nm |
11 - | Gearbox neutral position sender -G701- |
q | for vehicles with start/stop system |
12 - | Locking bolt, 45 Nm |
q | For selector shaft |
13 - | Bolt |
q | Always renew, allocation → Electronic parts catalogue (ETKA) |
q | Note different bolts and specified torques. |
t | Hexagon socket round head bolt = »through gearbox manufacture date 06 12 9« aluminium bolt M°8 = tighten to 8 Nm and turn 180°further |
t | Hexagon socket round head bolt = »from gearbox manufacture date 07 12 9« aluminium bolt M°9 = tighten to 15 Nm and turn 180°further |
t | External hexagon socket head bolt = steel bolt = tighten to 15 Nm and turn 90° further |
q | Allocation of steel bolts as replacement part → Fig. |
14 - | Bolt |
q | Always renew, allocation → Electronic parts catalogue (ETKA) |
q | Note different bolts and specified torques. |
t | Hexagon socket round head bolt = »through gearbox manufacture date 06 12 9« aluminium bolt M°8 = tighten to 8 Nm and turn 180°further |
t | Hexagon socket round head bolt = »from gearbox manufacture date 07 12 9« aluminium bolt M°9 = tighten to 15 Nm and turn 180°further |
t | External hexagon socket head bolt = steel bolt = tighten to 15 Nm and turn 90° further |
q | Allocation of steel bolts as replacement part → Fig. |
15 - | Selector unit |
q | Repairing → Chapter |
q | Removing with gearbox installed: |
t | Remove battery and battery tray → Electrical system; Rep. gr.27. |
t | The angled rod → Item for adjusting the selector mechanism must not be engaged. |
t | Remove selector cables and gearbox selector lever → Chapter |
t | Remove locking screw → Item and pull out selector mechanism |
16 - | Bolt, 20 Nm |
q | Always renew |
17 - | O-ring |
q | Always renew |
18 - | Clutch housing |
q | Front-wheel drive, repairing: → Chapter |
q | Four-wheel drive, repairing: → Chapter |
19 - | Gearbox housing |
q | Repairing → Chapter |