Golf Mk5
Repairing gearbox housing |
Special tools and workshop equipment required |
t | Drift sleeve -VW 244B- |
t | Gearbox support -VW 353- |
t | Pressure plate -VW 401- |
t | Pressure plate -VW 402- |
t | Press tool -VW 407- |
t | Tube -VW 416 B- |
t | Guide pin -VW 436 A- |
t | Guide pin -VW 439- |
t | Multipurpose tool -VW 771- |
t | Support plate -VW 801- |
t | Guide pin -10-15- |
t | Thrust piece -3124- |
t | Drift -3264- |
t | Assembly tool -3290- |
t | Torque wrench -V.A.G 1331- |
t | Drift -T10168- |
t | Thrust piece -T10203- |
t | Drift -T10169- |
t | or drift -T10362- → Fig. |
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1 - | Gearbox housing |
q | If renewed: adjust output shafts and differential → Chapter |
q | Changes in area of support for deep groove ball bearing for input shaft → Item. |
q | Changes in area of support for input shaft cover → Item |
q | Allocation of components via → Electronic parts catalogue (ETKA) |
2 - | Cover plate |
q | Removing → Fig. |
q | Driving in → Fig. |
3 - | Oil drain plug |
q | Torque setting → Fig. |
4 - | Seal |
q | Always renew, if part of original equipment |
5 - | Oil filler plug |
q | Torque setting → Fig. |
6 - | Angled rod |
q | For adjusting selector mechanism → Chapter |
q | Can be renewed with gearbox assembled |
q | Removing → Fig. |
q | Installation position → Fig. |
q | Driving in → Fig. |
7 - | Bearing bush |
q | For selector rods |
q | Pulling out → Fig. |
q | Driving in → Fig. |
8 - | Stop sleeve |
q | Pressing out with gearbox dismantled → Fig. |
q | Pressing out with gearbox assembled → Fig. |
q | Stop sleeve identification → Fig. |
q | Drive in stop sleeve with shoulder → Fig. |
q | Drive in stop sleeve without shoulder → Fig. |
9 - | Needle bearing |
q | For reverse shaft |
q | Renew each time after removing |
q | Pulling out → Fig. |
q | Pressing in → Fig. |
10 - | Tapered roller bearing outer race |
q | For output shaft for 5th, 6th and reverse gears |
q | Removing and installing → Chapter |
q | If renewed, adjust output shaft for 5th, 6th and reverse gears → Chapter |
11 - | Shim |
q | For output shaft for 5th, 6th and reverse gears |
q | Adjustment overview → Chapter |
12 - | Tapered roller bearing outer race |
q | For output shaft for 1st through 4th gears |
q | Removing and installing → Chapter |
q | If renewed, adjust output shaft for 1st through 4th gears → Chapter |
13 - | Shim |
q | For output shaft for 1st through 4th gears |
q | Adjustment overview → Chapter |
14 - | Tapered roller bearing outer race |
q | For differential |
q | Front-wheel drive, removing and installing → Chapter |
q | Four-wheel drive, removing and installing → Chapter |
q | If renewed, adjust differential → Chapter |
15 - | Shim |
q | For differential |
q | Adjustment overview → Chapter |
16 - | Bearing bush |
q | For selector shaft |
q | Pulling out → Fig. |
q | Driving in → Fig. |
17 - | Plug |
q | Driving out → Fig. |
q | Driving in → Fig. |
18 - | Seal |
q | Front-wheel drive - renewing → Chapter |
q | Four-wheel drive - renewing → Chapter |
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