volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Gearbox,mechanics,gears,shafts,internal operation > < Renewing oil seal for selector shaft
Repairing selector forks
   
Repairing selector forks
Special tools and workshop equipment required
t  Pressure plate -VW 402-
t  Press tool -VW 411-
t  Tube -VW 426-
t  Thrust piece -VW 431-
t  -1-Internal puller -Kukko 21/3-
t  -4-Counter support -Kukko 22/1-

   
1 - Rubber dampers
q   Can be removed from and inserted in selector rod by hand
2 - Selector rod with selector fork for 1st and 2nd gears
3 - Selector rod with selector fork for 3rd and 4th gears
4 - Selector rod with selector fork for 5th and 6th gears
q   Installed on some gearboxes in addition to mounting of reverse gear selector fork
5 - Selector fork for reverse gear
q   Is mounted on shaft for reverse gear selector fork → Fig.
q   From gearbox manufacture date 06 03 6, ball sleeve → Item is discontinued
q   Gradually discontinued
q   Reverse gear selector fork is modified
q   If shaft for reverse gear selector fork is not present, mounting on selector rod for selector fork for 5th and 6th gear → Fig.
q   Distinguishing between reverse gear selector forks → Fig.
q   Allocation of components via → Electronic parts catalogue (ETKA)
6 - Ball sleeve
q   Pulling out → Fig.
q   Pressing in → Fig.
q   From gearbox manufacture date 06 03 6, ball sleeve is discontinued
q   Gradually discontinued

   
Distinguishing between reverse gear selector forks
  N34-10746
Dim. „a“ mmSelector fork for reverse gearMounting
24With ball sleeveOn reverse gear selector fork shaft → Fig.
18Without ball sleeve
15Without ball sleeveOn selector rod with selector fork for 5th and 6th gears → Fig.

   
Through gearbox manufacture date 05 03 6 - pulling out ball sleeve for reverse gear selector fork
A - Internal puller, 18 … 23 mm, e.g. -Kukko 21/3-
B - Counter support, e.g. -Kukko 22/1-
  N34-1094
Through gearbox manufacture date 05 03 6 - pressing in ball sleeve for reverse gear selector fork
  N34-1095

Gearbox,mechanics,gears,shafts,internal operation > < Renewing oil seal for selector shaft