volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly order, gearbox "without” retaining ring A for input shaft sealing cover > < Removing and installing gearbox housing and selector mechanism
Removing and installing input shaft, output shafts, differential, bevel box and selector rods
   
Removing and installing input shaft, output shafts, differential, bevel box and selector rods
1 - Output shaft for 1st through 4th gears
q   Dismantling and assembling → Chapter
q   Installation position → Fig.
2 - Selector rod with selector fork for 1st and 2nd gears
q   Installation position → Fig.
3 - Selector rod with selector fork for 3rd and 4th gears
q   Installation position → Fig.
4 - Output shaft for 5th and 6th gears and reverse gear
q   Dismantling and assembling → Chapter
q   Installation position → Fig.
5 - Selector rod with selector fork for 5th and 6th gears
q   Installation position → Fig.
6 - Selector fork for reverse gear
q   Installation position → Fig.
7 - Input shaft
q   Dismantling and assembling → Chapter
q   Always renew deep groove ball bearing on input shaft → Item.
8 - Reverse shaft
q   With thrust washer.
9 - Thrust washer
10 - Bleeder connection
q   Connect to slave cylinder → Item
11 - Clutch housing
q   Repairing → Chapter
12 - Input shaft seal
q   Renewing → Chapter
13 - O-ring
q   Pull onto line connection
q   Moisten with brake fluid before installing
14 - Slave cylinder with clutch release bearing
15 - Bolt
q   Qty. 3
q   Always renew
q   Removing and installing → Item
16 - Countersunk bolt
q   Removing and installing → Item
17 - Bolt, 40 Nm
q   Qty. 4
q   Always renew
18 - Bevel box
q   Removing and installing with gearbox installed: Vehicles with 6-cylinder petrol engine and vehicles with turbo diesel engine without particle filter → Chapter
q   Removing and installing with gearbox installed: Vehicles with turbo diesel engine with particle filter → Chapter
q   Removing and installing with gearbox removed → Chapter or → Chapter
19 - Differential
q   Dismantling and assembling → Chapter

   
Installation position of shafts and selector rods in gearbox
1 - Input shaft
2 - Output shaft for 1st through 4th gears
3 - Output shaft for 5th, 6th and reverse gears
4 - Reverse shaft
A - Selector rod for 3rd and 4th gears
B - Selector rod for 1st and 2nd gears
C - Selector rod for 5th and 6th gears
D - Selector fork for reverse gear
  N34-10022

Assembly order, gearbox "without” retaining ring A for input shaft sealing cover > < Removing and installing gearbox housing and selector mechanism