volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Repairing gear lever and selector housing (from 11.06) > < Installing

Golf Mk5

Repairing gear lever and selector housing (through 10.06)
   
Repairing gear lever and selector housing (through 10.06)
  Note
Lubricate bearing points and sliding surfaces with grease -G 000 450 02-.
1 - Securing clip
q   Removing and installing → Fig.
2 - Bush
3 - Compression spring
4 - Bush
5 - Torx screw, 5 Nm
6 - Cover
7 - Damping
8 - Damping
9 - Ball socket
10 - Gear lever guide
11 - Damping washer
12 - Seal
q   Between selector housing and underbody
q   Self-adhesive
q   Bond to selector housing
13 - Gear lever
14 - Selector housing
15 - Bearing bush
16 - Pivot pin
17 - Guide bush
18 - Compression spring
q   Installing → Fig.
19 - Gate selector lever
20 - Torx screw, 5 Nm
21 - Seal
q   Always renew
22 - Base plate
q   Bend open tabs to remove
q   Always renew
23 - Gate selector cable
q   On gate selector lever
q   Removing and installing → Fig.
24 - Gear selector cable
q   Removing from and attaching to gear lever guide → Fig.
25 - Securing clip
q   Always renew
26 - Hexagon nut M8 25 Nm; hexagon nut M6 8 Nm
q   Qty. 4
27 - Bearing bush
q   Fits in one position only
28 - Securing clip
q   Always renew

   
Removing and installing gate and gear selector cables
–  Remove securing clip from gear selector cable -A- and gate selector cable -B-.
To do this, raise tab using screwdriver -arrow 1- and press off securing clip -arrow 2-.
–  Remove gear selector cable -A- from gear lever retainer.
–  Remove gate selector cable -B- from retainer of gate selector lever.
  N34-1367
Removing and installing securing clip
–  To remove or install securing clip -arrow A-, press spacer bush -arrow B- to stop -in direction of arrow C- using screwdriver and pull off securing clip.
  Note
t  Do not cant spacer bush when pushing down.
t  Slot in gear lever for securing clip must be visible.
t  Carefully release tension from spring.
  N34-1363
Installing compression spring
–  Insert compression spring so that extension -A- lies on top of pin -arrow-.
–  Then pull extension -B- down so that it sits below pin -arrow-.
  N34-1119

Repairing gear lever and selector housing (from 11.06) > < Installing