Volkswagen Workshop Service and Repair Manuals

Installing Install in reverse order of removal. During this step, observe the following:   Note Renew self-locking nuts.

–  Secure retainer -2- to master cylinder operating rod -1-. –  Press retainer into notch in clutch pedal -3- until it can be heard to engage.

–  Insert over-centre spring -2- in mounting bracket from above while holding end of spring with assembly tool -T10178- in installation position.

–  Receptacle -arrow- for tip -A- of clutch pedal -1- must be vertical. –  Insert tip -A- of clutch pedal in bearing recess of over-centre spring. –  Depress clutch pedal slightly, push bolt through and tighten self-locking nut → Chapter.

Some cars have damping -arrow- on the mounting bracket/clutch pedal. –  Return this to installation position. The crash bar -1- in front of clutch pedal -2- may be secured in different ways. Attachment with 2 bolts

–  Install crash bar -1- and tighten 2 bolts to specified torque → Chapter. Attachment with 1 bolt

–  Install crash bar -1- and tighten bolt -2- to specified torque → Chapter. –  Install trim and cover below trim on driver side → General body repairs, interior; Rep. gr.68.