volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Repairing selector forks > < Assembly overview - selector forks in connection with reverse synchromeshed gear arrow
Assembly overview - selector forks in connection with reverse gear locking collar arrow
   
Assembly overview - selector forks in connection with reverse gear locking collar -arrow-
  Note
t  Refer to »Dismantling and assembling selector forks in conjunction with synchromeshed gear for reverse gear« for required special tools → Chapter
t  It is not necessary to dismantle the selector fork group ( → Item) in order to remove and install selector segments, lock washers and angular contact ball bearings.
  N34-11698
1 - 5th/6th gear selector segment
q   Identification → Fig.
q   After lock washer is installed, selector segment must still rotate freely.
2 - Lock washer
q   Always renew
q   Removing → Fig.
q   Installing → Fig.
3 - 5th/6th gear selector fork
4 - Bolt, 25 Nm
5 - Selector jaw for 5th and 6th gears
6 - Angular contact ball bearing
q   Qty. 4
q   Removing → Fig.
q   Press inner race into outer race → Fig.
q   Installing → Fig.
7 - Selector fork group with selector plate
q   With selector rod for reverse gear selector mechanism -arrow-
8 - 1st/2nd gear selector segment
q   Identification → Fig.
q   After lock washer is installed, segment must still rotate freely
9 - 3rd/4th gear selector segment
q   Identification → Fig.
q   After lock washer is installed, segment must still rotate freely

   

Repairing selector forks > < Assembly overview - selector forks in connection with reverse synchromeshed gear arrow