volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly sequence - Removing and installing cover for gearbox housing and 5th and 6th gear > < Removing and installing gearbox housing and shift mechanism
Removing and installing input shaft, output shaft, differential, selector forks and bevel box
   
Removing and installing input shaft, output shaft, differential, selector forks and bevel box
1 - Differential
q   Dismantling and assembling → Chapter
2 - Seal
q   Qty. 4
q   Always renew
3 - Output shaft
q   Dismantling and assembling → Chapter
4 - Reverse shaft support
q   Dismantling and assembling → Chapter
5 - Reverse shaft
q   Dismantling and assembling → Chapter
6 - Input shaft
q   Dismantling and assembling → Chapter
7 - Selector fork for reverse gear
q   Dismantling and assembling → Chapter
q   Installation position → Chapter
8 - Torx socket head bolt, 25 Nm
9 - Selector mechanism
q   (Selector forks)
q   Dismantling and assembling → Chapter
10 - Clutch housing
q   Repairing → Chapter
11 - Hexagon nut, 25 Nm and then turn 90° further
q   4 nuts for bearing support.
q   Always renew
12 - Countersunk bolt, 25 Nm
13 - Bolt, 40 Nm and 45° (1/8 turn) further
q   Qty. 4
q   Always renew
14 - Bevel box
q   Removing and installing with gearbox installed → Chapter
q   Removing and installing with gearbox removed → Chapter

   

Assembly sequence - Removing and installing cover for gearbox housing and 5th and 6th gear > < Removing and installing gearbox housing and shift mechanism