Golf Mk5
| Repairing gearbox housing and clutch housing |
| Special tools and workshop equipment required |
| t | Drift -VW 295- |
| t | Adapter -VW 295 A- |
| t | Thrust pad -VW 447 H- |
| t | Thrust pad -VW 512- |
| t | Tube -2040- |
| t | Thrust piece -VW 454- |
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| 1 - | Gearbox housing |
| q | If renewed: adjust input shaft and differential → Chapter |
| 2 - | Needle bearing |
| q | For output shaft |
| q | Removing → Fig. |
| q | Installing and securing → Fig.. |
| 3 - | Oil filler plug, 35 Nm |
| q | The oil level cannot be checked by removing the oil filler plug |
| q | If the gearbox was dismantled, it must be filled prior to installation |
| Capacities, Golf → Chapter |
| Capacities, Passat → Chapter |
| 4 - | Tapered roller bearing outer race |
| q | For output shaft |
| q | Removing and installing → Chapter |
| q | If replaced: adjust output shaft → Chapter |
| 5 - | Shim |
| q | For output shaft |
| q | Adjustment overview → Chapter |
| 6 - | Shim |
| q | For input shaft |
| q | Adjustment overview → Chapter |
| 7 - | Tapered roller bearing outer race |
| q | For input shaft |
| q | Removing and installing → Chapter |
| q | If renewed: adjust input shaft → Chapter |
| 8 - | Tapered roller bearing outer race |
| q | For input shaft |
| q | Removing and installing → Chapter |
| q | If renewed: adjust input shaft → Chapter |
| 9 - | Needle bearing |
| q | Removing and installing → Chapter |
| 10 - | Dowel sleeve |
| q | Qty. 2 |
| 11 - | Clutch housing |
| q | When renewing, ⇒ adjustment overview → Chapter |
| 12 - | Guide sleeve |
| q | With input shaft seal and vulcanised O-ring |
| q | Driving out oil seal → Fig. |
| q | Driving in oil seal → Fig. |
| q | Remove guide sleeve to change oil seal |
| q | If O-ring is damaged, renew guide sleeve and O-ring together |
| 13 - | Socket head bolt |
| q | Removing and installing → Item |
| 14 - | Seal |
| q | Renew |
| q | Between gearbox and bevel box. |
| q | Renewing with manual gearbox installed → Chapter. |
| q | Pull out with oil seal extractor lever -VW 681- or extractor tool -T20143/2-. |
| q | With gearbox dismantled, can be driven in to stop with thrust piece -T10243-. |
| 15 - | Oil drain plug, 35 Nm |
| 16 - | Tapered roller bearing outer race |
| q | For differential |
| q | Removing and installing → Item |
| q | If renewed, adjust differential → Chapter |
| 17 - | Magnet |
| q | Held in place by housing joint surface |
| 18 - | Oil collector |
| q | Installing oil collector in gearbox housing → Fig. |
| 19 - | Tapered roller bearing outer race |
| q | For differential |
| q | Removing and installing → Item |
| q | If renewed, adjust differential → Chapter |
| 20 - | Shim |
| q | For differential |
| q | Adjustment overview → Chapter |
| 21 - | Seal |
| q | Renewing → Chapter |
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