volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Dismantling and assembling procedure > < Assembly overview - removing and installing clutch housing
Assembly overview - removing and installing input shaft, output shaft (drive pinion), differential, selector mechanism and selector forks
   
Assembly overview - removing and installing input shaft, output shaft (drive pinion), differential, selector mechanism and selector forks
1 - Differential
q   Dismantling and assembling → Chapter
2 - Gearbox housing
q   Repairing → Chapter
q   Shim S1 for outer race of tapered roller bearing for differential from gearbox build date 04 12 6 is discontinued → Fig.
q   Bearing seat for tapered roller bearing outer race adapted in gearbox housing
3 - Oil drain plug, torque setting → Fig.
4 - Flange shaft with compression spring
q   Removing and installing → Chapter
q   Assembling → Chapter
5 - Countersunk bolt
q   Removing and installing → Item
6 - Bolt, 5 Nm + turn 90° further
q   Self-locking
q   Always renew
q   To secure bearing mounting with deep groove ball bearing for input and output shafts → Item.
7 - Hexagon flange nut, 23 Nm
q   For selector mechanism → Item.
q   Self-locking
q   Always renew
8 - O-ring
q   Always renew
9 - Pivot pin
10 - Bolt, 5 Nm + turn 90° further
q   Always renew
11 - Selector shaft with selector shaft cover
q   (Selector unit)
q   Repairing → Chapter
12 - Bolt, 5 Nm + turn 90° further
q   Always renew
13 - Reversing light switch -F4-, 20 Nm
q   Changed to captive seal shortly after introduction of gearbox.
14 - Seal
q   Not fitted in all gearboxes
15 - Selector mechanism
q   (Selector forks)
q   Repairing → Chapter
16 - Input shaft and output shaft with bearing mounting and deep groove ball bearing
q   If bearing mounting is separated from gearbox housing, then mounting must always be renewed.
q   Pressing bearing support off and on: Dismantling and assembling input shaft → Item
q   Dismantling and assembling input shaft → Chapter
q   Dismantling and assembling output shaft → Chapter
17 - Reverse gear shaft
18 - Reverse gear wheel
19 - Bolt, 25 Nm + turn 45° further
q   Always renew
q   For securing shaft for reverse gear

   

Dismantling and assembling procedure > < Assembly overview - removing and installing clutch housing