Golf Mk5
Assembly overview - removing and installing input shaft, output shaft (drive pinion), differential, selector mechanism and selector forks |
1 - | Differential |
q | Dismantling and assembling → Chapter |
2 - | Gearbox housing |
q | Repairing → Chapter |
q | Shim S1 for outer race of tapered roller bearing for differential from gearbox build date 04 12 6 is discontinued → Fig. |
q | Bearing seat for tapered roller bearing outer race adapted in gearbox housing |
3 - | Oil drain plug, torque setting → Fig. |
4 - | Flange shaft with compression spring |
q | Removing and installing → Chapter |
q | Assembling → Chapter |
5 - | Countersunk bolt |
q | Removing and installing → Item |
6 - | Bolt, 5 Nm + turn 90° further |
q | Self-locking |
q | Always renew |
q | To secure bearing mounting with deep groove ball bearing for input and output shafts → Item. |
7 - | Hexagon flange nut, 23 Nm |
q | For selector mechanism → Item. |
q | Self-locking |
q | Always renew |
8 - | O-ring |
q | Always renew |
9 - | Pivot pin |
10 - | Bolt, 5 Nm + turn 90° further |
q | Always renew |
11 - | Selector shaft with selector shaft cover |
q | (Selector unit) |
q | Repairing → Chapter |
12 - | Bolt, 5 Nm + turn 90° further |
q | Always renew |
13 - | Reversing light switch -F4-, 20 Nm |
q | Changed to captive seal shortly after introduction of gearbox. |
14 - | Seal |
q | Not fitted in all gearboxes |
15 - | Selector mechanism |
q | (Selector forks) |
q | Repairing → Chapter |
16 - | Input shaft and output shaft with bearing mounting and deep groove ball bearing |
q | If bearing mounting is separated from gearbox housing, then mounting must always be renewed. |
q | Pressing bearing support off and on: Dismantling and assembling input shaft → Item |
q | Dismantling and assembling input shaft → Chapter |
q | Dismantling and assembling output shaft → Chapter |
17 - | Reverse gear shaft |
18 - | Reverse gear wheel |
19 - | Bolt, 25 Nm + turn 45° further |
q | Always renew |
q | For securing shaft for reverse gear |