volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Transporting gearbox > < Installing gearbox

Golf Mk5

Specified torques
Specified torques
   
Gearbox to engine
  N34-10317
ItemBoltQuantityNm
1M12 x 65380
2M12 x 135
t  Additionally, starter to gearbox
180
3M12 x 150
t  Additionally, starter to gearbox
180
4M12 x 80180
5M10 x 50240

Item -A- dowel sleeves for centring
   
Gearbox support to gearbox
–  Renew bolts.
Bolts -arrows-: Tighten to 40 Nm and turn 90° further
  A34-0581
Gearbox bracket to gearbox
–  Renew bolts.
Bolts -arrows-: 60 Nm + turn 90° further
  Note
Install engine and gearbox mounting free of tension → Rep. gr.10.
Slave cylinder to gearbox → Item
Gearbox selector lever to selector shaft → Item.
Selector cable support bracket to gearbox → Item.
Pendulum support to subframe and gearbox → Running gear, axles, steering; Rep. gr.40
Drive shaft to flange shaft → Running gear, axles, steering; Rep. gr.40.
Double clamp on exhaust pipe → Rep. gr.26.
  A10-1634

Transporting gearbox > < Installing gearbox