Golf Mk5
| Repairing gearbox housing and clutch housing |
| Special tools and workshop equipment required |
| t | Spacer sleeve -VW 472/2- |
| t | Centring mandrel -12 - 551- |
| t | Thrust piece -30 - 555- |
| t | Threaded rod from assembly device -3066- |
| t | Thrust piece -3124- |
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| 1 - | Sleeve |
| q | For selector shaft |
| q | Driving out → Fig. |
| q | Driving in → Fig. |
| 2 - | Dowel sleeve |
| 3 - | Magnet |
| q | Held in place by housing joint surface |
| 4 - | Cover plate |
| q | Apply sealant -AMV 188 200 03- before bolting on. |
| 5 - | Retaining ring |
| q | Insert in groove of cylindrical roller bearing |
| 6 - | Retaining ring |
| q | Insert in groove of cylindrical roller bearing |
| 7 - | Cylindrical roller bearing |
| q | For input shaft |
| q | Pulling out and pressing in → Chapter |
| 8 - | Cylindrical roller bearing |
| q | For output shaft |
| q | Pulling out and pressing in → Chapter |
| 9 - | Clutch housing |
| q | If renewed, adjust differential → Chapter |
| 10 - | Input shaft seal |
| q | Lever out with a screwdriver |
| q | Driving in → Fig. |
| 11 - | Ball stud |
| q | Removing and installing → Item |
| 12 - | Oil seal for right flange shaft |
| q | Renewing with gearbox installed → Chapter |
| 13 - | Sleeve |
| q | For oil seal. |
| q | Removing → Fig. |
| q | Installing → Fig. |
| 14 - | Oil filler plug, torque setting → Fig. |
| 15 - | Shim S2 |
| q | For differential |
| q | Calculating thickness. |
| 16 - | Tapered roller bearing outer race |
| q | For differential |
| q | Pressing out of and into clutch housing → Chapter |
| q | If renewed, adjust differential → Chapter |
| 17 - | Bolt, 5 Nm + turn 90° further |
| q | Always renew |
| 18 - | Tapered roller bearing outer race |
| q | For differential |
| q | Pulling out of and pressing into clutch housing → Chapter |
| q | If renewed, adjust differential |
| 19 - | Shim S1 |
| q | For differential |
| q | Always 1 mm thick |
| q | Shim S1 discontinued as of gearbox date 04 12 6 → Fig. |
| q | Bearing seat for tapered roller bearing outer race adapted in gearbox housing |
| 20 - | Dowel sleeve |
| 21 - | Gearbox housing |
| q | Shim S1 discontinued as of gearbox date 04 12 6 → Fig. |
| q | Bearing seat for tapered roller bearing outer race adapted in gearbox housing |
| q | If renewed, adjust differential → Chapter |
| 22 - | Oil drain plug, torque setting → Fig. |
| 23 - | Oil seal for left flange shaft |
| q | Renewing with gearbox installed → Chapter |
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