volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Removing and installing clutch > < Clutch, control|Clutch

Golf Mk5

Assembly overview - clutch
   
Assembly overview - clutch
1 - Flywheel
q   Removing and installing → Engine, mechanics; Rep. gr.13
q   Ensure that centring pins fit tightly
2 - Clutch plate
q   Allocation → Electronic parts catalogue
q   Removing and installing → Chapter
q   Centring for engines having a crankshaft of smaller diameter or having needle bearings in the crankshaft - → Fig.
q   Installation position: lettering on „gearbox side“ faces pressure plate
3 - Pressure plate
q   Removing and installing → Chapter
q   Check ends of diaphragm spring → Fig.
q   Checking spring connections and riveted connections → Fig.
q   Contact surface for clutch lining must be free of grooves, oil and grease
4 - M6 bolt - 13 Nm, M7 bolt - 20 Nm
q   Allocation → Electronic parts catalogue
q   Loosen or tighten diagonally in small steps

   
Check ends of diaphragm spring
l  Wear to half the thickness of the diaphragm spring -arrows- is permitted.
  Note
In event of repair, always select clutch plate and pressure plate according to engine code and → Electronic parts catalogue .
  V30-0094
Check spring connection and riveted fastenings.
–  Check spring connection between pressure plate and cover for cracks as well as rivet connections for secure seating.
–  If pressure plate has damaged springs or loose rivet connections -arrows-, it must be renewed.
  V30-0454

Removing and installing clutch > < Clutch, control|Clutch