volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing oil sump > < Parts of lubrication system
Assembly overview - oil pump, sump
   
Assembly overview - oil pump, sump
1 - 15 Nm
2 - Sealing flange
q   With seal.
q   Must sit on dowel sleeves
q   Removing and installing → Chapter
q   Install with silicone sealant -D 176 404 A2- → Chapter.
q   Do not additionally oil or grease the oil seal sealing lip.
q   Before installing, remove oil residue from crankshaft journal using a clean cloth.
q   Renewing crankshaft oil seal - belt pulley end → Chapter.
3 - Chain tensioner with tensioning rail, 15 Nm
q   When installing, pretension spring and fit.
4 - Oil dipstick
q   The oil level must not be above the max. mark!
q   Markings → Chapter.
5 - Piston fitting tool
6 - Guide tube
7 - Dowel sleeves
8 - O-ring
q   Renew.
9 - 15 Nm
10 - Suction line
q   Clean strainer if soiled.
11 - Baffle plate
12 - 15 Nm
13 - 15 Nm
14 - Oil sump
q   Clean sealing surface before fitting.
q   Install with silicone sealant -D176404A2-.
q   Removing and installing → Chapter
15 - Oil drain plug, 30 Nm
q   Renew.
16 - 10 Nm
17 - Oil level and oil temperature sender -G266-
q   Black 3-pin connector
18 - Seal
q   Renew.
19 - Oil pump
q   With 12 bar pressure relief valve.
q   Before installing, check that both dowel sleeves for centring oil pump on cylinder block are fitted.
q   Renew if running surfaces and gears are scored.
20 - Chain sprocket for oil pump
21 - Bracket
q   For oil level/temperature sender wiring harness.
22 - 20 Nm + turn (90°)
q   Renew.
23 - Chain
24 - 25 Nm
q   Insert without sealant.
25 - Oil spray jet
q   For piston cooling.
  Note
When renewing the oil spray jet, ensure correct allocation to piston → ETKA (Electronic Parts Catalogue)

   

Removing and installing oil sump > < Parts of lubrication system