volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Engine codes BLS and BXJ > < Assembly overview - turbocharger
Engine codes AVQ BJB, BKC, BRU, BXE and BXF
   
Engine codes AVQ BJB, BKC, BRU, BXE and BXF
1 - 10 Nm
2 - Union nut, 22 Nm
3 - Oil supply line
q   Before installing oil supply line, ensure that it is not blocked.
q   Before installing, fill turbocharger with engine oil through oil supply line connection.
q   Removing and installing → Chapter
4 - Union nut, 22 Nm
5 - Seal
q   Renew.
q   Note installation position.
6 - Washer
7 - 25 Nm
q   Renew.
8 - Support
q   Between turbocharger and cylinder block.
9 - 40 Nm
q   First hand tighten all bolts
10 - Connecting pipe
q   Air filter/turbocharger
11 - Connecting piece
12 - Seal
q   Renew.
13 - Seal
q   Renew.
14 - Union, 40 Nm
15 - Oil return line
q   To cylinder block.
q   Tighten union nut to 30 Nm.
16 - 17 Nm
17 - Vacuum hose
q   To solenoid valve block
18 - Turbocharger
q   Can only be renewed with exhaust manifold.
q   To remove turbocharger, remove right drive shaft → Running gear, axles, steering; Rep. gr.40.
19 - 20 Nm
q   First hand tighten all bolts
20 - 20 Nm
q   Renew.
21 - Heat shield
22 - Seal
q   Renew.
q   Note installation position.
23 - Clamp, 7 Nm
24 - Front exhaust pipe
25 - Bracket
q   For oil supply line → Item.
q   Before installing, secure oil supply line.
26 - 22 Nm
q   Renew.
27 - Connecting pipe
q   To bypass flap
28 - Union, 30 Nm
q   Renew.
q   Coat threads and bolt head seating surface with „G 052 112 A3“.

   

Engine codes BLS and BXJ > < Assembly overview - turbocharger