volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Assembly overview - fuel filter > < Rules for cleanliness
Assembly overview - fuel tank
   
Assembly overview - fuel tank
1 - Cap
2 - 1.5 Nm
3 - Earth connection
q   Check for secure seating.
4 - 10 Nm
5 - Cable guide
6 - Fuel tank
q   When removing, support using engine and gearbox jack -V.A.G 1383/A-.
q   Removing and installing → Chapter.
q   Emptying fuel tank → Chapter
7 - 25 Nm
q   Renew.
8 - Heat shield
q   For fuel tank.
9 - Clamping washer
10 - Securing strap
q   Note installation position.
11 - Bracket
q   For exhaust system.
12 - Seal
q   Renew if damaged.
q   Moisten with fuel when installing.
13 - Fuel delivery unit
q   With fuel gauge sender (G).
q   Clean strainer if soiled.
q   Note installation position of flange on fuel tank → Fig..
q   Removing and installing → Chapter.
q   Checking fuel pump → Chapter.
q   Removing and installing fuel sender → Chapter.
14 - Locking ring, 110 Nm
q   Check for secure seating.
q   Remove and install using wrench -T10202-.
15 - Supply line
q   To fuel filter → Item.
q   Clipped onto fuel tank.
q   Check for secure seating.
q   Black.
q   To pull off flange, press release button on connecting piece.
16 - Return line
q   From fuel cooler.
q   Blue or with blue marking.
q   Clipped onto fuel tank.
q   Check for secure seating.
q   To pull off flange, press release button on connecting piece.
17 - Tank flap unit
q   With rubber cup.
q   Removing and installing → General body repairs, exterior; Rep. Gr.55.

   
Fitting position of fuel delivery unit flange
Marking -3- on flange points opposite direction of travel.
  Note
Flange of fuel delivery unit can be installed only in this position.
Return line blue or with blue marking -1-.
Supply line (black) -2-.
  Note
After installing fuel delivery unit flange, check that supply, return and breather lines are still clipped onto fuel tank.
  N20-10044

Assembly overview - fuel filter > < Rules for cleanliness