Golf Mk5
Assembly overview - cylinder head |
1 - | Toothed belt guard - upper part |
2 - | Toothed belt |
q | Mark direction of rotation before removing. |
q | Check for wear. |
q | Do not kink. |
q | Removing, installing and tensioning → Chapter. |
3 - | 10 Nm |
q | Renew |
4 - | 25 Nm |
5 - | 100 Nm |
6 - | Camshaft toothed belt pulley |
7 - | Hub |
q | With sender wheel. |
q | Use counter-hold tool -T10051- to loosen and tighten. |
q | To remove, use puller -T10052-. |
q | Removing and installing → Chapter, Removing and installing camshaft. |
8 - | Rear toothed belt guard |
9 - | Sealing grommet |
q | Renew if damaged |
10 - | Hall sender -G40- |
q | For camshaft position |
q | To remove sealing grommet → Item, unbutton from toothed belt guard. |
11 - | Cylinder head bolt |
q | Observe sequence when loosening and tightening → Chapter. |
q | Before installing, place washers in cylinder head → Item. |
12 - | Fuel return line |
13 - | Fuel supply line |
14 - | Coolant line |
15 - | Cylinder head cover |
q | With pressure relief valve for crankcase breather and vacuum reservoir |
q | Before fitting new seal, sealing groove and securing bolts should be cleaned thoroughly. |
q | Before fitting, thoroughly clean sealing surface of cylinder head with clean cloth. |
q | Removing and installing → Chapter. |
16 - | Vacuum hose |
q | To connecting piece between tandem pump and brake servo |
17 - | Cap |
q | Renew seal if damaged. |
18 - | To intake hose for air filter/turbocharger |
19 - | 10 Nm |
q | Note tightening sequence → Chapter, install cylinder head cover. |
20 - | Cylinder head cover gasket |
q | Renew if damaged |
q | Before fitting new seal, sealing groove and securing bolts should be cleaned thoroughly. |
q | Before putting in place, seal transitions with “AMV 174 004 01”, → Chapter Removing and installing cylinder head cover. |
21 - | 20 Nm |
22 - | Lifting eye |
23 - | Unit injector |
q | Removing and installing → Chapter. |
24 - | 10 Nm |
25 - | Central connector |
q | For unit injector. |
26 - | From brake servo |
27 - | Tandem pump |
q | For fuel and vacuum supply. |
q | Checking → Chapter. |
q | Removing and installing → Chapter. |
q | Must not be taken apart |
28 - | Supply hose |
q | From fuel filter → Chapter. |
q | White or with white marking. |
q | Check that it is securely seated |
q | Secure with spring-type clips. |
29 - | Return hose |
q | To fuel filter → Chapter. |
q | Blue or with blue marking |
q | Check that it is securely seated |
q | Secure with spring-type clips. |
30 - | Gasket |
q | Renew |
31 - | Bracket |
32 - | 25 Nm |
33 - | Cylinder head |
q | Removing and installing → Chapter. |
q | After renewing, renew entire coolant. |
34 - | Cylinder head gasket |
q | Renew |
q | Note marking → Fig.. |
q | After renewing, renew entire coolant. |
35 - | Ceramic glow plug |
q | 15 Nm |
q | Installation instructions and notes should be strictly adhered to → Chapter |
36 - | Tensioning roller |
37 - | 20 Nm + 1/8 turn (45 °) further |
Note
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Note
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