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Volkswagen Workshop Service and Repair Manuals

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Removing and installing fuel gauge sender 2 G169 > < Removing fuel tank

Golf Mk5

Installing fuel tank
Installing fuel tank
   
–  Clip in cable for four-wheel drive control unit -J492- on fuel tank.
–  With the aid of a 2nd mechanic, guide the filler neck in between rear axle and body. Then place the fuel tank on the engine and gearbox jack -V.A.G 1383 A-.
  N20-10142
–  Raise the fuel tank slowly up to the installation position and secure it in place.
  N20-10136
–  Fit adapter lead on four-wheel drive control unit -J492-.
Further installation is carried out in the reverse sequence. In the process, note the following:
t  Install breather and fuel lines free of kinks.
t  Do not interchange supply and return lines (return line blue or with blue markings, supply line black).
t  Ensure that fuel line connections are tight.
t  Check earth connection between tank and body of filler neck.
  N20-10146

Removing and installing fuel gauge sender 2 G169 > < Removing fuel tank