volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Fuel supply, gas operation > < Removing and installing coolant pump
Checking cooling system for leaks
Checking cooling system for leaks
Special tools and workshop equipment required
t  Cooling system tester -V.A.G 1274 B-
   
t  Adapter for cooling system tester -V.A.G 1274/8-
  W00-0703
t  Adapter for cooling system tester -V.A.G 1274/9-
Test prerequisite
l  Engine at operating temperature.
Test procedure
  WARNING
Hot steam may escape when expansion tank is opened. Place cloth over cap and open with caution.
–  Open cap on coolant expansion tank.
–  Screw adapter for cooling system tester -V.A.G 1274/8- onto expansion tank.
–  Clamp connector -V.A.G 1274 B/1- into adapter for cooling system tester -V.A.G 1274/8-.
–  Join connection piece -V.A.G 1274 B/1- to cooling system tester -V.A.G 1274 B- using connecting hose supplied.
–  Use hand pump on tester to create a pressure of about 1.0 bar.
  WARNING
Risk of scalding! Before disconnecting cooling system tester -V.A.G 1274 B- from connecting hose or connector -V.A.G 1274 B/1-, relieve existing pressure under all circumstances. To do this, press pressure relief valve on cooling system tester -V.A.G 1274 B- until pressure gauge displays value of »0«.
If pressure drops:
–  Find leaks and rectify.
Check pressure relief valve in cap.
–  Screw cap into adapter for cooling system tester -V.A.G 1274/9-.
–  Clamp connector -V.A.G 1274 B/1- into adapter for cooling system tester -V.A.G 1274/9-.
–  Join connection piece -V.A.G 1274 B/1- to cooling system tester -V.A.G 1274 B- using connecting hose supplied.
–  Use hand pump on cooling system tester to create a pressure of max. 1.6 bar.
The pressure relief valve must not open.
If the pressure relief valve opens prematurely:
–  Renew sealing cap.
–  Increase pressure to over 1.6 bar.
The pressure relief valve must open.
If the pressure relief valve does not open:
–  Renew sealing cap.
  W00-0564

Fuel supply, gas operation > < Removing and installing coolant pump