volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Crash fuel shut-off > < Removing and installing fuel delivery unit
Removing and installing fuel gauge sender G
Removing and installing fuel gauge sender G
  Note
Gradual introduction of fuel delivery units with modified fuel gauge senders -G-.
Removing (old version)
–  Remove fuel delivery unit → Chapter.
   
–  Release connectors for lines -1- and -2- and pull off.
–  Raise retaining tabs -3- and -4- using a screwdriver and pull fuel gauge sender off downwards -arrows-.
Installing (old version)
–  Insert fuel sender into guides on fuel delivery unit and press upwards until it engages.
–  Reconnect connector and check that it has engaged correctly.
–  Install fuel delivery unit → Chapter.
Removing (new version)
–  Remove fuel delivery unit → Chapter.
  A20-0706
–  Pull fuel gauge sender -G- slightly to side and upwards at the same time
  N20-10175
–  If the sender cannot be released in this way, the retaining tabs -arrows- must also be pushed to the side slightly.
–  Note colour co-ordination of cables for reinstallation.
  A20-10067
–  Release electrical connectors -1…3- and pull them off. Then bend back the locking devices of the connector.
Installing (new version)
  A20-10431
–  Connect connectors -1…3-. Observe colour co-ordination.
–  Check connectors are secured properly by pulling.
–  Insert fuel gauge sender -G- into guide on fuel delivery unit and press down until it engages.
–  Install fuel delivery unit → Chapter.
  A20-10431

Crash fuel shut-off > < Removing and installing fuel delivery unit