Golf Mk5
| Assembly overview - exhaust manifold and front exhaust pipe with catalytic converter |
| 1 - | Exhaust manifold |
| q | Removing and installing. |
| 2 - | Retaining clips |
| 3 - | Heat shield |
| 4 - | Lambda probe -G39- (before catalytic converter) 55 Nm |
| q | When replacing, erase learnt values in engine control unit → vehicle diagnosis tester “Guided fault finding”.. |
| q | If reusing, lubricate the threads of the Lambda probe with high temperature paste -G 052 112 A3-. The paste may not come into contact with the slots on the probe body |
| 5 - | 10 Nm |
| 6 - | 25 Nm |
| q | Renew. |
| 7 - | Gasket |
| q | Renew. |
| 8 - | Lambda probe after catalytic converter -G130- 55 Nm |
| q | When replacing, erase learnt values in engine control unit → vehicle diagnosis tester “Guided fault finding”.. |
| q | If reusing, lubricate the threads of the Lambda probe with high temperature paste -G 052 112 A3-. The paste may not come into contact with the slots on the probe body |
| q | The connector is located beneath right underbody panel |
| 9 - | Front clamp |
| q | Align exhaust system free of stress before tightening clamp → Chapter. |
| q | Installation position → Fig.. |
| q | Tighten bolted connections evenly. |
| 10 - | 25 Nm |
| 11 - | Front exhaust pipe |
| q | With catalytic converter. |
| q | Protect from damage by knocks and impact. |
| q | With decoupling element. |
| q | Do not bend decoupling element more than 10° - otherwise it can be damaged. |
| q | Removing and installing → Chapter. |
| q | Aligning exhaust system free of stress → Chapter. |
| 12 - | Mounting |
| q | Renew if damaged. |
| 13 - | 23 Nm |
| 14 - | 25 Nm |
| q | Renew. |
| q | Coat exhaust manifold studs with high-temperature paste -G 052 112 A3- |
| 15 - | 25 Nm |
| 16 - | Support for exhaust manifold |
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