Volkswagen Workshop Service and Repair Manuals > Golf Mk5 > Power unit | 4-cylinder injection engine (2.0 l engine, turbocharger) | Exhaust turbocharger, G-charger

Turbocharger

Note

t	Secure all hose connections with hose clips which conform to production standard.

t	Hose connections and hoses for charge air system must be free of oil and grease before assembly. The oil seals and sealing surfaces must be oiled lightly only for connector couplings → Chapter.

t	Charge air system must be free of leaks.

t	Renew self-locking nuts.

t	Hose clip pliers -VAS 6499- or hose clip pliers -V.A.G 1921- are recommended for installation of spring-type clips.

t	Fill turbocharger with engine oil at oil supply line connection.

t	After installing turbocharger, run engine for about 1 minute at idling and do not rev up immediately, this ensures that the turbocharger is fully primed with oil.

Fitting hose connections with plug-in connectors → Chapter

Assembly overview - turbocharger → Chapter.

Removing and installing turbocharger → Chapter.

Checking turbocharger vacuum unit → Chapter.

Adjusting vacuum unit for turbocharger → Chapter.

Removing and installing vacuum unit for turbocharger → Chapter.

Volkswagen Workshop Service and Repair Manuals