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Volkswagen Workshop Service and Repair Manuals

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Removing, installing and tensioning toothed belt > < Crankshaft dimensions

Golf Mk5

Removing and installing cylinder head
Removing and installing cylinder head
Checking compression → Chapter.
  Note
t  When installing an exchange cylinder head with fitted camshaft, the contact surfaces between the bucket tappets and the cam must be oiled before installing the cylinder head cover.
t  The plastic packing pieces for protecting the open valves must not be removed until immediately before fitting cylinder head.
t  If the cylinder head is renewed, the entire coolant must also be renewed.
t  Removing and installing intake manifold → Chapter.
   
1 - Cap
2 - Nut
q   10 Nm
3 - Gasket
4 - Cylinder head cover
5 - Cylinder head cover gasket
q   Renew if damaged
q   Before fitting coat transition points between bearing cap and cylinder head with sealant -D 454 300 A2-
6 - Plug
q   15 Nm
q   Renew
7 - Seal
q   Renew
8 - Connection
9 - Bolt
q   10 Nm
10 - Lifting eye
11 - Bolt
q   20 Nm
12 - Cylinder head gasket
q   Renew
q   After renewing, renew entire coolant
13 - Bolt
q   15 Nm
14 - Bolt
q   20 Nm
15 - Rear toothed belt guard
16 - Cylinder head
q   Check for distortion → Fig.
q   Reworking sealing surface → Fig.
q   Removing and installing → Chapter
q   After renewing, renew entire coolant
17 - Cylinder head bolt
q   Renew
q   Remove and install polydrive cylinder head bolt using special wrench, long reach -T10070-
q   Sequence when loosening and tightening → Chapter
18 - Oil deflector

   
Checking cylinder head for distortion
Max. permissible distortion: 0.1 mm.
  V15-0707

Removing, installing and tensioning toothed belt > < Crankshaft dimensions