volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Installing > < Removing, installing and tensioning toothed belt

Golf Mk5

Removing
Removing
–  Remove engine cover.
–  Remove right-hand insulation tray: → Rep. Gr.50.
–  Remove poly V-belt → Chapter.
–  Remove poly V-belt tensioner.
–  Remove coolant expansion tank (coolant hoses remain connected).
–  Remove toothed belt guard - upper part.
   
–  Set camshaft belt pulley to TDC no. 1 cylinder by turning crankshaft. Marking on camshaft belt pulley must align with arrow on toothed belt guard.
  A13-0077
–  Fit engine support bracket -V.A.G 10-222A- with frame -V.A.G 10-222A/1- as shown.
  A37-0197
–  Remove securing bolts from assembly mounting/engine bracket, assembly mounting/body and assembly mounting/body bracket -arrows- and remove assembly mounting complete.
  N10-0437
–  Remove belt pulley with vibration damper.
  A13-0356
–  Unbolt engine bracket from cylinder block-1-, -2- and -3-.
  Note
When loosening the front engine bracket bolt the engine must be raised slightly with the support bracket.
–  Remove centre and lower parts of toothed belt guard.
–  Mark direction of rotation of toothed belt.
–  Loosen tensioning roller and remove toothed belt.
–  Turn crankshaft back slightly.
  N15-10144

Installing > < Removing, installing and tensioning toothed belt