volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Removing and installing camshaft > < Removing

Golf Mk5

Installing
Installing
Condition
l  The pistons must not be positioned at TDC.
  Note
Gradual introduction of PTFE seals (poly-tetra-fluoro-ethylene). Identification: has no circular spring, sealing lip is wider. The sealing lip of this oil seal must not be additionally oiled or greased. A radial shaft seal of the old type (with circular spring) can be replaced with a PTFE seal - but not the other way around.
   
–  Position seal using assembly tool -T10071- and press in onto stop using press sleeve -T10071/1- and bolt -T10071/2-.
–  Insert woodruff key in camshaft.
  N15-0405
–  Install camshaft belt pulley. When tightening bolt of camshaft belt pulley, hold with counterhold -3415-.
t  Torque setting: 100 Nm
  Note
When camshaft is turned, crankshaft must not be at TDC. Danger of damage to valves and piston crowns.
Further assembly is basically the reverse of the dismantling procedure.
Installing toothed belt and adjusting valve timing → Chapter.
  N15-0454

Removing and installing camshaft > < Removing