volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing poly V-belt > < Assembly overview|Part I
Part II
   
Part II
1 - Knock sensor 1 -G61-
q   Gold-plated contacts
2 - Connector
q   Knock sensor 1 -G61-
q   Gold-plated contacts
q   Do not interchange → Current flow diagrams, Electrical fault finding and Fitting locations
3 - Bolt
q   20 Nm
q   The torque setting influences the function of the knock sensor
4 - Coolant pipe
5 - Oil dipstick
q   The oil level must not be above the max. mark!
q   Markings → Fig.
6 - Bolt
q   10 Nm
7 - Bracket
q   For ignition coil
8 - Bracket
9 - Oil filter bracket
q   Dismantling and assembling → Chapter
10 - Bolt
q   15 Nm + 1/4 turn (90 °) further
q   Renew
11 - O-ring
q   Renew
12 - Oil cooler
q   Coat contact surface to oil filter bracket outside the seal with sealing paste -AMV 188 100 02-
q   Ensure clearance to adjacent components
13 - Nut
q   25 Nm
14 - Oil filter
q   Loosen with strap wrench
q   Tighten by hand
q   Observe installation instructions on oil filter
15 - Connection
16 - Bolt
q   15 Nm
17 - Thermostat
q   Checking: heat thermostat in water
q   Opening begins at approx. 86° C
q   Opening lift min. 7 mm
q   Removing and installing → Chapter
18 - Bolt
q   45 Nm
19 - Compact bracket
q   For poly V-belt tensioner, alternator and air conditioner compressor
20 - Cylinder block
q   Removing and installing sealing flange and flywheel/drive plate
q   Removing and installing crankshaft → Chapter
q   Dismantling and assembling pistons and conrods
21 - O-ring
q   Renew if damaged
22 - Engine speed sender
23 - Gasket
q   Renew

   

Removing and installing poly V-belt > < Assembly overview|Part I