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Volkswagen Workshop Service and Repair Manuals

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Installing > < Removing and installing fuel delivery unit

Golf Mk5

Removing
Removing
l  Fuel tank should be no more than1/2full.
  Note
t  If necessary, empty fuel tank using fuel extractor -VAS 5190-.
t  Note safety precautions before beginning work → Chapter.
t  Observe rules for cleanliness → Chapter.
–  First check whether a coded radio is fitted. If so, obtain anti-theft coding.
–  Disconnect earth strap at battery with ignition switched off → Electrical system; Rep. Gr.27.
–  Remove seat bench → General body repairs, interior; Rep. Gr.72.
   
–  Remove cover -1- from fuel delivery unit.
  WARNING
The fuel supply line is under pressure! Wear protective glasses and clothing to avoid injuries and skin contact. Before loosening hose connections, wrap a cloth around the connection. Then release pressure by carefully pulling hose off connection.
  SA20-00036
–  Pull connector as well as supply and return lines -1 and 2- off flange.
  Note
Press in safety ring to release fuel lines.
  N20-10044
–  Open locking ring using wrench -T10202- and raise flange slightly.
–  Pull fuel delivery unit and seal out of the opening in fuel tank.
  Note
If delivery unit is to be renewed, drain old delivery unit before disposal.
  N20-0638

Installing > < Removing and installing fuel delivery unit