volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

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Installing > < Removing and installing fuel rail with intake manifold flaps

Golf Mk5

Removing
Removing
–  Remove intake manifold → Chapter.
  WARNING
The fuel supply line is under pressure! Wear protective glasses and clothing to avoid injuries and skin contact. Before loosening hose connections, wrap a cloth around the connection. Then release pressure by carefully pulling hose off connection.
   
–  Pull off fuel supply line -2-.
–  Separate all electrical connections on fuel rail.
  WARNING
The fuel pressure in the high-pressure pump can reach 120 bar! Wear protective glasses and clothing to avoid injuries and skin contact. Before loosening fuel pipes, wrap a cloth around the connection. Then release pressure by carefully loosening banjo bolt.
–  Remove fuel lines.
  A20-1065
–  Loosen fuel rail securing bolts -arrows-.
–  Pull fuel rail with intake manifold flaps off injectors.
  N24-10037

Installing > < Removing and installing fuel rail with intake manifold flaps