volkswagen Workshop Repair Guides

Volkswagen Workshop Service and Repair Manuals

Removing and installing vibration damper > < Part I: Assembly overview - chain drive
Part II: Assembly overview - crankshaft drive
   
Part II: Assembly overview - crankshaft drive
1 - 45 Nm
2 - Engine bracket
3 - 5 Nm
q   Secured to intake manifold.
4 - Oil dipstick
q   The oil level must not be above the max. mark!
q   Markings → Fig..
5 - Guide tube
q   For oil dipstick.
q   Secured with bolt to intake manifold.
6 - Cylinder block
q   Removing and installing sealing flange and dual-mass flywheel → Chapter.
q   Removing and installing crankshaft → Chapter.
q   Dismantling and assembling pistons and conrods → Chapter
7 - Knock sensor 1 -G61-
q   Fitting location: between cylinder 1 and cylinder 3.
8 - 20 Nm
q   The specified torque influences the function of the knock sensor.
9 - 10 Nm
10 - Oil pump drive cover
11 - O-ring
q   Renew.
q   Lubricate before installing.
12 - Oil pump drive
13 - Oil non-return valve, 5 Nm
q   Note installation position.
q   Clean if badly soiled
q   See note → Chapter.
14 - Intermediate shaft
15 - Knock sensor 2 -G66-
q   Fitting location: between cylinder 4 and cylinder 6.
16 - Drive shaft
q   For oil pump drive.
17 - Oil pump
q   Assembly overview - oil pump → Chapter
18 - 23 Nm
19 - 8 Nm
q   Renew.
20 - Oil drain plug, 30 Nm
q   Renew seal
21 - Sump
q   Removing and installing → Chapter
22 - Oil level and oil temperature sender -G266-
23 - 12 Nm
24 - Oil filter bracket
q   Assembly overview - oil filter bracket → Chapter
q   Coolant hose schematic diagram → Chapter.
25 - Fitted bolt, 23 Nm
26 - Bracket for ancillaries
q   For alternator, air conditioner compressor and power-assisted steering vane pump
27 - Vibration damper
q   Removing and installing → Chapter
28 - 100 Nm + 1/2 turn (180°) further.
q   Removing and installing → Chapter
29 - Engine speed sender -G28-
30 - Seal
q   Renew if damaged.

   

Removing and installing vibration damper > < Part I: Assembly overview - chain drive