Golf Mk5
Assembly overview: drive shaft with VL107 constant velocity joint (bolt-on) |
1 - | Outer constant velocity joint |
q | Renew only as complete unit |
q | Removing → Anchor. |
q | Installing: drive onto shaft to stop using a plastic mallet |
q | Checking → Chapter |
2 - | Bolt |
q | Various versions |
q | Allocation → Electronic parts catalogue „ETKA“ |
q | Hexagon bolt, 200 Nm and turn +180° further |
q | Loosening and tightening hexagon bolt → Chapter |
WARNING
|
q | Always renew after removing. |
3 - | Clamp |
q | Always renew after removing. |
q | Tightening → Fig. |
4 - | Boot |
q | Check for splits and chafing |
q | Material: Hytrel (polyester elastomer) |
5 - | Clamp |
q | Always renew after removing. |
q | Tightening → Fig. |
6 - | Dished spring |
q | Installation position → Fig.. |
7 - | Thrust washer |
q | Installation position → Fig.. |
8 - | Retaining ring |
q | Always renew after removing. |
q | Insert in groove in shaft |
9 - | Boot for constant velocity joint |
q | Material: Hytrel (polyester elastomer) |
q | Without breather hole |
q | Check for splits and chafing |
q | Drive off constant velocity joint with a drift |
q | Coat sealing surface with D 454 300 A2 before installing constant velocity joint |
10 - | Dished spring |
q | Installation position → Fig.. |
11 - | Clamp |
q | Always renew after removing. |
q | Tightening → Fig. |
12 - | Drive shaft |
13 - | Intermediate shaft |
q | For Golf only |
q | Right side of vehicle: |
q | Removing and installing → Chapter. |
q | Repairing → Chapter |
14 - | Cover |
q | Always renew after removing. |
q | Always renew |
q | Pressing off → Fig. |
15 - | Retaining ring |
q | Remove and install with circlip pliers -VW 161 A- |
16 - | Seal |
q | Adhesive surface on constant velocity joint must be free of oil and grease! |
17 - | Inner constant velocity joint |
q | Renew only as complete unit |
q | Pressing off → Fig. |
q | Pressing on → Fig. |
q | Checking → Chapter |
18 - | Cap |
q | Drive off carefully with drift |
q | Coat sealing surface with D 454 300 A2 before installing constant velocity joint |
q | Adhesive surface must be free of oil and grease! |
19 - | Locking plate |
q | Always renew after removing. |
20 - | Multi-point socket head bolt |
q | Initially tighten diagonally to 10 Nm and then tighten diagonally to specified torque. |
M8 bolt: 40 Nm |
M10 bolt: 70 Nm |
q | Always renew bolts after removing |
21 - | Clamp |
q | Always renew after removing. |
q | Tightening → Fig. |
22 - | Bolt |
q | 20 Nm |
q | For Golf only |
23 - | Countersunk head bolt |
q | Initially tighten to 5 Nm and then to 35 Nm |
q | For Golf only |
q | Qty. 3 |
24 - | Mounting bracket |
q | For Golf only |
25 - | Mounting |
q | For Golf only |
q | Pressing off on → Chapter |