Volkswagen Workshop Service and Repair Manuals > Golf Mk5 > Vehicle electrics | Electrical system | Starter-current supply-CC | Alternator | Removing and installing poly V-belt pulley on alternator | Removing and installing poly V-belt pulley with freewheel, manufacturer: Valeo

Removing and installing poly V-belt pulley with freewheel, manufacturer: Valeo

Special tools and workshop equipment required

t	Multipoint adapter -VAS 3400-

t	Torque wrench -V.A.G 1332-

t	TORX driver bit -V.A.G 1603/1-

Removing:

–	Remove alternator → Chapter.

–	Clamp alternator on bracket points in bench vice.

–	Remove protective cap from poly V-belt pulley with freewheel.

–	Insert multi-point adapter -VAS 3400- with ring spanner 17 mm in poly V-belt pulley with freewheel of alternator.

–	Insert TORX driver bit -V.A.G 1603/1- in alternator shaft.

–	Hold alternator shaft and loosen poly V-belt with freewheel using a ring spanner and turning it anti-clockwise.

–	Hold poly V-belt pulley with freewheel by hand. Turn alternator drive shaft until poly V-belt pulley with freewheel can be removed.

Installing:

Install in the reverse order of removal. When doing this, note the following:

–	First screw poly V-belt pulley with freewheel on drive shaft of alternator by hand as far as limit stop.

The torque wrench -V.A.G 1332- must be modified for assembly of poly V-belt with freewheel as follows:

–	Release socket drive -1- and pull off grip -2-.

–	Turn grip -2- of torque wrench through 180 degrees and reinsert socket drive.

–	Set turning direction of torque wrench to anti-clockwise on socket drive.

–	Insert TORX driver bit -V.A.G 1603/1- in alternator shaft.

–	Counterhold using multi-point adapter -VAS 3400- and ring spanner 17 mm.

–	Tighten poly V-belt with freewheel by turning drive shaft of alternator clockwise using torque wrench -V.A.G 1332-.

–	Tighten poly V-belt pulley M10 securing nut on alternator shaft to 80 Nm.

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