Golf L4-1.8L Turbo (AWW) (2003)
6 -
Bearing shell
Note installation position refer to Bearing Shells, Installation Position See: Connecting Rod Bearing/Service and Repair/Bearing Shells,
Installation Position
Do not interchange used bearing shells
Axial play new: 0.05 to 0.31 mm , wear limit: 0.37 mm
Check radial clearance with Plastigage: New: 0.01 to 0.06 mm Wear limit: 0.09 mm
Do not rotate crankshaft when checking radial clearance
7 -
Cylinder block
Checking cylinder bores refer to Cylinder Bores, Checking See: Testing and Inspection
Piston and cylinder dimensions
8 -
Connecting rod bearing cap
Note installation position
9 -
Oil spray jet
For piston cooling
10-
Pressure relief valve, 27 Nm
Opening pressure: 1.3 to 1.6 bar
11-
Connecting rod bolt, 30 Nm + 1/4 turn (90°) further
Replace
Lubricate threads and contact surfaces
To measure radial clearance use old bolts
To measure radial clearance tighten to 30 Nm but not further