Golf L4-1.8L Turbo (AWW) (2003)
Fig. 12 Installation position of outer ring, inner ring and 2nd gear synchro ring
^
Place inner ring -A- on 2nd gear wheel.
Angled lugs (arrow -1-) point toward outer ring -B-.
^
Install outer ring -B-.
Lugs (arrow -2-) engage in gear wheel recesses (arrow 3).
^
Install synchro-ring -C-.
The recesses (arrow -4-) engage in lugs (arrow -1-) of inner ring -A-.
Fig. 13 Disassembling and assembling 1st and 2nd as well as 3rd and 4th gear locking collar and synchro-hub
1 - Spring
2 - Locking piece
3- Locking collar
4 - Synchro-hub
^
Slide locking collar over synchro-hub.
The recesses for locking pieces in synchro-hub and locking collar must align.
Fig. 14 Assembling 1st and 2nd as well as 3rd and 4th gear locking collar/synchro-hub
The locking collar has been pushed over the synchro-hub.
^
Insert locking pieces and install springs 120° offset. Angled end of spring must locate in hollow locking piece.