Golf L4-1896cc 1.9L DSL Turbo (1Z) (1997)
Brake Pedal Assy: Service and Repair
Pedal Cluster
Exploded View Of Pedal Cluster
Component Notes And Information
NOTE:
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During Service procedures, refer to the illustration above and the notes below
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Brake pedal travel must not be restricted by floor mats or carpeting.
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Lubricate all bushings and contact surfaces using MoS2 grease, Part No. G 000 602, or equivalent
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Disconnect battery Ground (GND) strap when working on the pedal cluster.
1
Clip
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Pry out to remove clutch pedal, refer to Fig. 2 below
2
Clutch pedal
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Removing and installing, refer to Transmission and Drivetrain
3
Pedal cover
4
Bushing
5
Spring
6
Brake pedal
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Disconnect from brake booster to remove, refer to Removal Below
7
Pedal shaft
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Installed position, refer to Fig. 1 below
8
Vacuum vent valves
9
Bolt
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Tighten to: 20 Nm (15 ft lb)
10
Bracket
11
Brake light switch -F-
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To install:
Clip brake pedal to brake booster push rod
Pull switch plunger out
Push brake pedal down and hold
Guide switch into opening and turn 90° counterclockwise
Release brake pedal
Verify proper functioning of brake lights
12
Vacuum vent valve