Golf L4-2.0L (ABA) (1996)
Air Door Cable: Service and Repair
With Air Conditioning
Cable Identification
NOTES:
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Install cable ends identified with colored bands to control head levers.
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Install cables to control head before installing on evaporator/heater box levers.
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After connecting control cables to control head levers, fasten cables to control head using clips.
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Adjust cables with control head installed.
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When control knobs are turned stop to stop, flaps must move and audibly contact stops.
1 - Temperature Flap Cable
- Connects temperature control knob to temperature flap
- Blue sleeve, 585 mm (23.0 in.) long
- Adjusting see below.
2 - Footwell/Defroster Flap Cable
- Connects air flow distribution knob (upper control lever) to footwell/defroster flap
- Black sleeve, 488 mm (19.2 in.) long
- Adjusting see below.
3 - Central Flap Cable
- Connects air flow distribution knob (lower control lever) to central flap
- Black sleeve, 639 mm (25.2 in.) long
- Adjusting see below.
Temperature Flap Cable, Adjusting
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Install A/C control head in instrument panel.
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Adjust temperature control knob to full cold.
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Connect temperature flap cable (blue sleeve) to temperature flap lever.
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Push lever in direction of arrow to stop.
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Hold lever in this position and install cable retaining clip.