Golf L4-2.0L (AEG) (1999)
6. Bearing cap
^
Bearing cap 1: Pulley end
^
Bearing cap 3 with recesses for thrust washers
^
Bearing shell retaining lugs cylinder block/bearing cap must be on the same side
7. Bearing shell 3
^
For bearing cap without oil groove
^
For cylinder block with oil groove
^
Do not interchange used bearing shells (mark)
8. Sensor wheel
^
For engine speed sensor -G28
^
Can only be installed in one position, holes are off-set.
^
Always replace
^
Installing see Fig. 1
9. 10 Nm (7 ft. lbs.) + 1/4 turn (90°)
^
Installing see Fig. 1
^
Always replace
^
90° additional angle can be measured with torque angle meter i.e., Hazet 6690
10. Thrust washer
^
For bearing 3 bearing cap
^
Note installation arrangement
11. Crankshaft
-
Axial clearance:
-
New: ...................................................................................................................................................................................... 0.07 - 0.23 mm
-
Wear limit: ....................................................................................................................................................................................... 0.30 mm
-
Check radial clearance with Plastigage
-
New: ....................................................................................................................................................................................... 0.01 -0.04 mm
-
Wear limit: ....................................................................................................................................................................................... 0.15 mm
-
Do not rotate crankshaft when checking radial clearance
12. Cylinder block
Fig. 1 Sensor wheel, installing on crankshaft
Mounting surfaces of sensor wheel and crankshaft must be free of grease and oil.
-
Install mounting bolts by hand.
-
Torque bolts to 10 Nm (7 ft. lbs.) + 1/4 turn (90°).
Crankshaft dimensions