Golf III L4-2.0L (ABA) (1995)
Output Shaft: Service and Repair
Disassembly/Assembly
NOTE:
Tapered roller bearings are only to be replaced as a set. After replacement, adjust the output shaft.
The following have been modified for vehicles with the 2.0 liter 85kW(1l5 hp) engine:
-
Increased hub spline diameter for 4Th gear
-
Additional groove and circlip for 4th gear, on 3rd gear side
1
Transmission housing cover
2
Needle bearing
-
Removal/installation - See: Case
3
Attachment bolt
4
Circlip for 5th gear (always replace)
-
Must seat firmly in groove
5
Thrust washer
-
Not installed on vehicles with 2.0 liter, 85kW (115 hp) engine
6
Retainer plate for 5th gear
-
Installed only on vehicles with 2.0 liter, 85 kW (115 hp) engine
7
5th gear
-
Installing - See: Service and Repair/020 Transmission Assembly
-
Vehicles with 2.0 liter, 85 kW (115 hp) engine: additional circlip on 3rd gear side
8
Transmission housing
9
Needle bearing
-
Removal/installation - See: Case/Service and Repair/Transmission Housing
10
Circlip for 4th gear (always replace)
-
Must seat firmly in groove
11
4th gear
-
Vehicles with 2.0 liter, 85 kW (115 hp) engine: additional circlip on 3rd gear side
-
Larger internal diameter for modified output shaft
-
Removal/installation - See: Case/Service and Repair/Transmission Housing
12
Circlip for 4th gear
-
Additional on vehicles with 2.0 liter, 85 kW (115 hp) engine
13
Circlip for 3rd gear (always replace)