GTI L4-2.0L Turbo (BPY) (2007)
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Drain engine oil.
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Remove oil pan.
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Remove sealing flange on belt pulley side
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Remove sealing flange, and if necessary loosen by applying light strikes with a rubber hammer.
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Remove sealant residue from cylinder block with a flat scraper.
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Cover seal with a clean rag.
Note:
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If oil seal is to be replaced, drive out oil seal.
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Remove sealant residue from sealing flange using a rotating plastic brush (wear safety glasses).
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Clean sealing surfaces. They must be free of oil and grease.
Sealing flange, installing:
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Cut off nozzle on tube of sealant at front mark (dia. of nozzle approximately 3 mm).
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Apply a sealant bead of approximately 2 to 3 mm as shown - arrows - on to clean sealing surface of sealing flange.
Note:
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Cover sealing ring with a clean cloth before applying sealing bead.
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Sealant bead must not be thicker than 2 to 3 mm, otherwise excess sealant could get into oil pan and clog oil intake pipe strainer.
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Note the expiration date of the sealing compound.
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The sealing flange must be installed within 5 minutes after application of silicon sealant.
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To position sealing flange with sealing ring installed, use guide sleeve T10053/1.
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After installing, allow sealant to dry for approximately 30 minutes. Only after then may the engine oil be replenished.
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Position sealing flange immediately and lightly tighten all bolts - arrows -.
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Fasten sealing flange bolts in a diagonal sequence. Torque specification: 15 Nm