Jetta L4-1.9L DSL Turbo (AAZ) (1997)
1. Secure vane pump -1- with bolts -3- in pivot bracket -2-.
2. Install bolts -4- and tighten.
3. Install belt pulley -6- on vane pump -1- and tighten to:
-3- Hex bolt, 25 Nm (18 ft. lbs.)
-4- Hex bolt, 25 Nm (18 ft. lbs.)
-5- Socket-head bolt, 25 Nm (18 ft. lbs.)
4. Mount pivot bracket -2- and pump -1- with bolts -3- to mounting -4-.
5. Screw bolt -3- into pivot bracket -2- 10 mm until threaded bush contacts to mounting -4- (do not tighten).
6. Install hex bolt -5-, (do not tighten).
7. Fit mount -4- together with pump and pivot bracket to bracket -5- and engine block.
8. First screw bolts -1-, -2- and -3- in a couple of turns and then tighten in sequence as numbered to: 25 Nm (18 ft. lbs.)
9. Install adjustment bracket -7- to engine block using hex bolts -6-.
10. Install adjustment bolt -8- to pivot bracket.
11. Tighten hex bolts -6- to: 25 Nm (18 ft. lbs.).
12. Install V-belt and adjust tension.
NOTE: Stud -9- used only on vehicles with gasoline engine.