Jetta L4-1.9L DSL Turbo (BEW) (2004)
4
-
Evaporator
5
-
Housing, lower part
Removing
-
Drain engine coolant.
CAUTION!
The cooling system is pressurized when the engine is warm. Wear gloves and other protection and carefully release system pressure if
necessary, before performing repairs.
-
Discharge refrigerant system
-
Remove instrument panel.
-
Loosen instrument panel cross member
-
Remove and clamp off coolant hoses to heater core in engine compartment at bulkhead.
-
Seal off heater core inlet/outlet to prevent coolant from running out.
-
Locate and remove fasteners for heating and A/C unit in engine compartment at bulkhead.
-
Remove heating and A/C unit.
Fig. 1 Evaporator seal, installing
-
Glue foam seal -B- around circumference of evaporator -A-.
-
To allow evaporator water to drain, do not attach foam seal on evaporator in area -C-.
Fig. 2 Evaporator inlet/outlet seal, installing
-
Insert seal -A- for refrigerant lines -C- in between housing halves -B-.