Jetta L4-1.9L DSL Turbo (BEW) (2004)
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Reinstall the air pipe and secure to throttle body control module with clamp -2- and to air hose with clamp -3-
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Secure air pipe to bracket with bolt -4-
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Reconnect connector -1- to pressure sensor
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Connect VAS 5051/5052 check and clear faults generated in engine control module from disconnecting central connector for pump injector
unit
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Start engine and check for leaks
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Reinstall engine cover
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Place removed tandem pump in original shipping container from new tandem pump and return to Volkswagen of America, Inc.; Warranty Test
Center; Attn: VY Recall; 3800 Hamlin Rd. - GE01; Auburn Hills, MI 48326
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Properly dispose of removed fluids
Section F
Section F - New Beetle Tandem Pump Removal
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Disconnect connector to mass air flow sensor
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Use special spring clamp pliers V.A.G 1921 to remove clamps from the connecting hose between mass air flow sensor and air pipe
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Remove vacuum hose on the upper air filter and remove upper air filter with connecting hose
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If vehicle has glow plugs for heating coolant, remove connector to center glow plug
WARNING:
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The fuel and the fuel lines in the fuel system can become very hot. The fuel system is also under pressure
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Before opening the system, place cloths around the connection and carefully loosen connection to release the pressure
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Wear hand and eye protection when performing any type of repair work on the fuel system
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Use special spring clamp pliers VAS 5024A and remove clamp and fuel supply hose -1- with white mark and fuel return hose -2- with blue mark
from fuel lines on right side of engine
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Connect suction pump VAS 5226 to the fuel return pipe -3-
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Operate suction pump until no more fuel comes out of fuel return pipe