Jetta L4-1.9L DSL Turbo (BEW) (2004)
1. Flywheel
-
Ensure centering pins are a tight fit
-
Contact surface for clutch lining must be free of grooves, oil and grease
-
Removing and installing. Refer to Flywheel, M/T.
2. Clutch plate
-
Diameter. Refer to Specifications
-
Installation position on two-part flywheel: shorter hub end (arrow) faces pressure plate
-
Installation position with single piece flywheel: spring cage faces pressure plate
-
Centering refer to Fig. 1
-
Lightly grease splines
Note: Clean input shaft splines and on used clutch plates, the hub splines. Remove corrosion and apply only a very thin coating of grease Part No:
G 000100 to the input shaft splines. Then move clutch plate back and forth on input shaft until hub moves freely. Excess grease must be removed.
3. Pressure plate
-
Removing and installing refer to Fig. 1
-
Check ends of diaphragm spring refer to Fig. 2
Note: Pressure orates are protected against corrosion and greased. Only the contact surface may be cleaned, otherwise the service life of the
clutch will be considerably reduced.
4. Bolt
-
Allocate using parts catalog
-
On two-part flywheel: 13 Nm
-
On single piece flywheel: 20 Nm
-
Loosen and tighten gradually and diagonally